Basically 3D sublimation printing concept is based on vacuum + sublimation + heat transfer process, it is used for flatbed, cylindrical, Oval, curved just like a plate, mobile cover, mobile etc.
How Does 3D Sublimation Printing Machine Works?
In this process, an object is kept inside the sublimation printing machine with printed sublimation printing paper properly wrapped object with the help of thermal tape and then through a thermal PVC pipe inside machine air is vacuumed so the sublimation print properly adhered to the object firmly and it is heated up to 200 -210 degree. Then it keeps on temperature on selected time according to object sublimation ink transfer. After that heater is switched off and wait till cool, you will find your customized object is ready with 3D Sublimation Printing
Advantage of 3D Printing Machine
Sublimation printing done through 3D printing mobile cover, plate and cup, ceramic any type of curved etc.
Eco-Solvent Printing is process technology used for large format printing, ink is the mild bio-degradable solvent resolution of ink is too high, low smell and very low quantity ink as it spray ink drop size having 10 power 12 litre/ dots, due to this quality spray ink come out very sharp and accurate without the smell.
Overall each unit cost comes higher compared to solvent print but quality wise produce very sharp and high resolution required coated media which cost little higher.” Basically used in indoor branding and supporting large format printer is not comes in more than 5 ft in wide, Inside branding point of sale printing method used as text may be small can get print sharp as it is close viewing from eyesight distance within meter, so no required to laminated this is permanent ink no chance to remove it. It’s not required for lamination but if you want to see glossy or matte you can do it. sometimes wash or remove dust from print.
We provide this sublimation printer in numerous specifications.
Why we use eco-solvent printing?
Eco-solvent is an ink applied on print media such as flex & vinyl. Each type of ink has some advantages and disadvantage lets we see the advantage
1. Long lasting fade proof ink.
2. High-resolution printing option can be read up to 1 mm letter easily readable.
3. No harm full ingredient, smell and non-soluble ink.
To make an attractive and eye catchy visiting card, product packing, invitation card, gift items, certificate and many other brands promotional, leaf printing application is done.
There are various colour leaf are available. Leaf printing is also known as hot stamping, in this process as per selected coloured foil come to contact with hot metal sculpted, with high-pressure on foil and fuse thin layer transferred directly onto the substrate, we want to see leaf printed. it is environmentally friendly. No, any soft or hard chemical applied.
This process is done through the handmade and automated machine attached to the heater so it is called hot stamping it is not usual printing like ink, toner, the colour. its a kind of a thin layer that adhered to the object.
Availability of foils
There is various colour as golden matte and golden gloss, silver, red, blue, orange, pink, green, holographic image and textured etc. Usually, applied all kinds of paper as plain, textured, coated or no coated quality etc. for best quality hot stamping comes better on the smoother surface.
There are different types of foil that can be utilized to create distinctive packaging/products in line with your marketing campaign or brand image, for the privacy of brand or resist duplicate as in event ticket, certificate.
The heat applied to die made of brass, magnesium, zinc, and copper it is an expensive application and onetime cost as die can be reused multi time.
Leaf printing required materials.
The overall old process die making time get minimum 24 hrs to make the die casting through chemical and now latest computerized laser technology get low time and high-quality die print and embossing can be done at a time making a die male and female. For making long-lasting leaf printing block suggested on brass metal. the area you want to make hot stamping that portion must come out to contact with stuff you can say it as a leaf printing block.
Basically, Screen Printing is a kind of printing method applied in print media. it was started first time in China.
It is a very easy and low-cost method priced on volume printing of opaque colour printing, with the help of making a mesh of polyester/nylon synthetic cloth.
A mess is made, on required area to be print and stretched over the frame tightly either wooden or aluminium frame keeping standard depth at least 1”-1.5” to keep ink inside frame properly and known as silkscreen, thereafter kinds of concentrate liquid (Emulsion) potassium dichromate is applied on the screen to block the screen mess, after making silkscreen have to prepare artwork which has to get print.
In flat printing, every thin or thick can be print flat items except as well as paper, cardboard, t-shirt, wedding card, plastic panel, aluminium panel etc.
Round stuff, as well as the bottle, pen and all cylindrical items, are printed in round printing Only one colour can be print at a time in this method. To add more colour required a separate screen.
There are various types of ink used in different types of object. Some of them are water soluble and some are toxic chemical based
1 PVC Ink
2. Vynoshine Ink
3. Gloss Ink
4. Plastisol ink
5. Water soluble ink
All these ink are used specialised for textile, paper, metal and non-metal object to get the best silk printing result point view of longevity and price. . For textile printing, water-soluble inks are used.
How to Set Up to Screen Printing?
First of all a design is made through handmade or computer then get printed on tracing paper, Keep mind you want to print design you made on tracing paper must be black colour, An Emulsion is made with potassium dichromate chemical ration of 20: 1 is applied on frame with the help of squeezed and kept it dry in dark room till dry out properly, thereafter you have to keep tracing paper on the screen already made, keep mind it must be airless between screen and tracing paper while you are going to expose in sunlight to transfer artwork onto screen and wash it quickly in the water. It happens that area you want to print became unmasked (washed out ) and another masked (Became harder) so the screen is ready to print. ink passed through an unmasked area with the help of squeezed and rest area remains as per remain substrate colour.
keep on screen and expose in the light for the specific required time, are covered with artwork (Text or image required to print) come into the expose that totally washed out from water force. And remain area (out of text and image) became harden. So the screen is ready to use. Object what have got to print keep beneath the screen and apply ink pressure by rubber on the frame and typically ink pass out on the object in the layer of ink you required so final print is ready. If the design you want to print more than one colour you have to make each separate silk screen.
Screen Printing on Fabric
Screen Printing on Fabric depends on colour fabric light or dark according choose cloth no as 50 on the ward where 50 stands for threads per inch darker threads lower no to get the best opaque colour
Finally, we came to know that the screen printing method is a very short process only a single opaque colour can be printed at a time, make more colour you required to do again and again. even it may be round, curved, even or odd surface for low volume printing. The printing substance has a large variety. Visiting Card, Envelope, Letterhead, T-shirt, Invitation Card and many more items can be printed at economical rates.
The designing factor is a very precious element when it comes to publishing on print media such as catalogue brochure, flyer etc. or e-publish we use content and images in particular in size. image size and area you want to publish if aspect ratio then the only result will be best if not picture will be pixelated or unable to read it clear. There is parameter based area and number of dots. While making design whether big or small project artwork, the manipulation of high-quality image and text required according to area dot per inch generally, required for any printing purpose 300 PPI to look good better quality wise. Each image is made of a collection of a large number of the square dot. So we can get understand on this way as I have to require an image size 7” length x 5” in width good image so width actual 300 pixels x7=2100 pixel in length and 300-pixel x 5=1500 pixel in width required for best image result.
How to determine image quality whether it is good or bad point view of printing when we are making less than your picture will be pixilated there are two parameters.
In particular pixel dimension how much PPI image can print in this particular pixel dimension of resolution.
So finally you require 300 DOT PER INCH high-resolution jpg, tiff and eps for a better result if the resolution is less than 300 dpi in particular
High Quality Image,
A large PPI images gives us a clear and neat visual impact, where as a low PPI image produce low quality picture, An experienced designer always keep in mind while making design following all parameter as text quality and high quality image thereafter he could make a better design.
Offset printing is a process to make a print for bulk quantity and fast printing purpose such as educational books, brochure, magazines, newspaper, packing wrapper materials etc. This method was started in the year 1766
Offset printing method cover 80% printing business itself. There are two types of offset printing machines. Both of them printing process is the same but there is a little bit different is only that one print flat substrate printing and another roll form substrate printing.
Both print processes are oil-based ink process known as lithography printing, this process is used for the long-run job
1. Sheet feed offsets: Sheets printed flat and rectangle shape, one by one pass into the press and come out with complete printing, in this process long range stuff can be print like paper, plastic, fabric etc, as per prescribed thickness, as well as 20 gsm to 400 gsm paper, can be printed easily. Smallest paper size starts 11.692”x8.268” to 28”x40”, paper, plastic, and metal etc. Per unit cost is higher compared to the web offset process.
2. Web offset: In the web offset paper feed in the form of reel and entire reel printed job there after the cut into the size and fold to finish job overall covered this process as news, magazines large-scale works are done in a short time, basic cost is too high, per unit cost is very low in bulk qty. even that is roll form as paper, foil, Bopp packaging materials or flat sheet this process is known as offset printing.
How it works: Overall sheet feed and web offset printing process is the same. First of all, artwork what I have to print in offset design burn into the metal plate as “cyan, magenta, yellow and black” each separate metal plate known as CYMK in short as a processed color also and Pantone colour can be used instead of processed color. Next step is these separate CYMK plate design transfer onto different color rubber blanket rolls different color blanket run with separate color when media (paper) comes to the contact by press between a rubber roll and metal plate final print production.
Some time it happens when you set color as per artwork during running job in CPC machines process colour printing, come color variation in solid colour to control contrast it proper we must use pentone color there is no chance to be colour variation.
Why we should choose offset printing method?
1. Best print image quality without missing spot and streaks
2. Color separation in equivalent on any material
3. Fast print process
4. For bulk quantity per page, the unit cost comes less price compare to the digital print process